Icesta New Design Easy Operation Frozen Convenience Foods Automatic Industrial Single Spiral Freezer for Seafood Fish Shrimp

• Customization: Available
• Weight: 10000kg
• Warranty: 1year
• Model NO.: Single Spiral Freezer
• Voltage: 380V
• Total Lnput: Customized
• Size: Customized
• Sealing Method: Totally Enclosed
• Cooling Mode: Water-Cooled
• Capacity: 200-10000kg/H
• After-Sales Service: Overseas Machinery Service
• Refrigerant: R404A/R22/R717
• Effective Layers: 6-40
• Material: Stainless Steel 304
• Certification: CE/ISO9001
• Transport Package: Wooden Box
• Specification: Customized
• Trademark: ICESTA
• Origin: Shenzhen China
• Production Capacity: 100 Set/Sets Per Year

Product Description

Key Features of Spiral Freezers:
1. Space Efficiency: The spiral design allows for vertical stacking of the freezing process, optimizing floor space while handling large quantities of product.

2. Continuous Operation: Products are fed onto a conveyor belt that spirals through the freezing chamber, allowing for a continuous flow of food items, which increases processing efficiency.
3. Rapid Freezing: Spiral freezers typically use blast freezing technology, which rapidly lowers food temperatures to preserve texture and minimize ice crystal formation.
4. Temperature Control: They are designed with precise temperature and airflow control to ensure consistent freezing across all products.
5. Versatility: These freezers can handle a wide variety of foods, including meat, seafood, bakery items, and ready-to-eat meals.
6. Efficient Energy Use: Advanced design features, such as insulated walls and efficient airflow systems, help reduce energy consumption.

Technical Data

Structure	Single drum spiral freezer
Drum Diameter	1620~5800mm
Layers	6-40
Insulated Enclosure	PIR/PU, double sides stainless steel panel
Mesh Belt Width	520~1372mm
Infeed Length	500mm
Outfeed Length	500mm
Control Panel	PLC touch screen, SS panel
Refrigerant	CFC, Ammonia, CO2
Evaporator	Al/SS tube, aluminum fin, variable fin pitch
Defrost	Water/hot /ADF optional
Freezing/Cooling Time	Stepless variable frequency adjustable
Cleaning	Manual\Belt\Washer\CIP
Freezing capacity	200kg to 10000kg/h

Finite Element Analysis

When designing a spiral freezer, structural analysis is perfomed to ensure its structural integrity during operation.

CIP(Cleaning-in-place)

The system cleans and disinfects the interi or of the freezer completely to meet the sanitary requirements of food safety production.

Stainless Steel Mesh Belt

SUS304 food-grade spring wire, high strength, 8-10 years of service life. Open structure, easy to clean, suitable width: 400-1372 mm. Optional edge guard board to prevent products from dropping. High ventilation, high efficiency.

Belt Flip Detector

The Belt Flip Detector is a feature that helps to ensure the smooth and efficient operation of the spiral freezer. It works by
detecting any issues with the conveyor belt that could cause it to flip or become misaligned. If a problem is detected, the Belt
Flip Detector will automatically shut down the freezer to prevent any damage or downtime. This helps to reduce maintenance costs
and increase the overall reliability of the spiral freezer.

Fully welded floor

Modular stainless steel fully welded floor, leak proof.

Sloped floor, fast drainage through four drains at the corners. Easy Access.

Multi-Zone Temperature Monitor

The Multi-Zone Temperature Monitor is a feature that allows you to monitor the temperature of different areas within the spiral
freezer. It is made up of several sensors that are strategically placed around the freezer to give real-time readings of the
temperature. This lets you keep track of how well the freezer is working and make any changes you need to for the best temperature
control.

 

Efficient Evaporator

Our design was simulated with European professional heat exchanger software. All tubes are expanded hydraulically rather than
mechanically, which improves heat exchange performance due to more uniform expansion and a tighter fit between tube and fin.
Variable fin pitch is used to delay frost formation on the filn's surface. Longer frosting interval. Easy access and cleaning.

Intelligent Control System

PLC touch screen, friendly interface, easy operation. Real-time display of equipment running status, the temperature of each area,

and fault alarm. Preset freezing programs tailored for different products. Optional remote troubleshooting module.

 

ICESTA
20 years focus on innovative solution in ice making and cooling technology
Shenzhen Brother Ice System Co., Ltd. ( ICESTA Brand), a well-known ice machine manufacturer and industry leader and pioneer in China.The product covers flake ice /Block ice machine, Tube ice /slurry ice/plate ice/cube ice machines, water
chillers,Plate/spiral/blast freezers, Automatic ice storing & delivery system with integrated container ice system,artificial snow making machine.etc

Experiences & History:
20-Years Team focus on innovative solution in Ice & Cooling technology.
17-Years Professional Manufacturer, Supplier of Excellent Turnkey ice & cooling projects.

Industry status& Reputation:
* TOP 3 of China industrial ice machine Brand with strong capability of R&D
* 20000 sqm. Factory
* ISO 9001 , CE, PED, ASME (U.S ) Certificates etc

Technology & Management capability:
* 80+ patents Certificates
* High Technology enterprise Certificate

Services & Global Net:
* Export to 80+ countries
* Local service in 50+ countries with networks all over the world.
* 1-2 years warranty covers each component.

FAQ
FAQ (Frequently Asked Questions)

1. Questions before quotation
A. Would you make ice from seawater, saltwater or freshwater?
B. Where and when would the machine be installed roughly?The ambient temperature and water inlet temperature?
C. What's the power supply?
D. What is the application of the flake ice produced?
E. Which cooling mode would you prefer to? Water or air ,Evaporative cooling?

2. Installation & commissioning
A. Installed by customers according to the manuals, online instructions and live video conference of ICESTA.
B. Installed by ICESTA engineers.
a. ICESTA would arrange 1~3 engineers based on the projects to the installation sites for the final supervision of all installations and commissioning.
b. Customers need to provide local accommodation and round-trip ticket for our engineers and pay for the commissions. US Dollars
100 per engineer per day.
c. Power, water, installation tools and spare parts need to be ready before ICESTA engineers arrive.

3. Warranty & Technical support
A. 1 year after Bill of Lading date.
B. Any failure occurred within the period due to our responsibility, ICESTA will supply the spare parts for free.
C.ICESTA provide full technical support and training courses after equipment installation and commissioning.
C. Permanent technical support & consultation all life long for the machines.
D. Over 25 engineers for instant after-sale services and more than 15 are available for serving overseas.
365 days X 7 X 24 hours phone / EMAIL assistance

4. Failure Claim procedures
a. Detailed written failure description is required by fax or by mail, indicating the relevant equipment information and detailed description of failure.
b. Relevant pictures are required for failure confirmation.
c. ICESTA engineering and after-sales service team will check and form a diagnosis report.
d. Further trouble-shooting solutions will be offered to customers within 24 hours after receiving the written description and pictures