Icesta Automatic Spiral Freezer Equipment Compact and Hygienic Industrial Self-Stacking Spiral Quick Freezer for Vegetable Potato

• Customization: Available
• Weight: 10000kg
• Warranty: 1 Year
• Voltage: 380V
• Type: Spiral Type Quick Freezer
• Size: Customized
• Freezing Time: 0.5h~1.5h
• Driving Mode: Internal Driving Mode
• Cold Consumption: 55kw
• Capacity: 200kg to 10000kg/H
• Air Supply Mode: Cycle
• After-Sales Service: Overseas Machinery Service
• Refrigerant: R404A/R22/R717
• Effective Layers: 6-40
• Material: Stainless Steel 304
• Certification: CE/ISO9001
• Transport Package: Wooden Box
• Specification: Customized
• Trademark: ICESTA
• Origin: Shenzhen China
• Production Capacity: 100 Set/Sets Per Year

Product Description

Key Features of Spiral Freezers:
1. Space Efficiency: The spiral design allows for vertical stacking of the freezing process, optimizing floor space while handling large quantities of product.

2. Continuous Operation: Products are fed onto a conveyor belt that spirals through the freezing chamber, allowing for a continuous flow of food items, which increases processing efficiency.
3. Rapid Freezing: Spiral freezers typically use blast freezing technology, which rapidly lowers food temperatures to preserve texture and minimize ice crystal formation.
4. Temperature Control: They are designed with precise temperature and airflow control to ensure consistent freezing across all products.
5. Versatility: These freezers can handle a wide variety of foods, including meat, seafood, bakery items, and ready-to-eat meals.
6. Efficient Energy Use: Advanced design features, such as insulated walls and efficient airflow systems, help reduce energy consumption.

Technical Data

Product Name	Self-stacking spiral freezer
Models	S4, S6,S7,S9,S10
Belt Tiers	16-50
Insulated Enclosure	PIR/PU, SS skin at both sides, fully welded
Mesh Belt Width	420,660,760,960,1060mm
Infeed Length	700mm
Outfeed Length	600mm
Control Panel	PLC touch screen, SS panel
Refrigerant	Freo, Ammonia, CO2
Evaporator	Al/SS tube, aluminum fin, variable fin pitch
Defrost	Water/ ADF optional
Freezing/Cooling Time	Stepless variable frequency adjustable
Cleaning	Manual\Belt Washer\CIP
Freezing capacity	300kg to 5000kg/h

Infeed/ Outfeed Configurations
Product Description

Self-Stacking Belt

The self-stacking belt is driven by chain system, operates completely on rolling balls. The resistance and noise caused by running chain is reduced, so smaller motors can drive the system. The belt is not in tension in run. The belt is less likely to be stretched and deformed. Self-stacking belt stacks on the top of each other's side links. This self-stacking feature eliminates the rails supporting the belt.

Self-contained Freezing Zone

The vertical airflow of high velocity touches the product through all stacks, providing even, quick, efficient freezing result.
The special holes on the side links also introduce cold air into product zone and create turbulence.This provides uniform product temperature across the belt and increases the heat exchanging efficiency

ADF System

The ADF system blows pulses of pressurized air of high velocity repeatedly over the evaporator fins to remove the frost while the products continue to run in the freezer. The heat transfer efficiency is significantly improved. The Air Defrosting can extend
production runtime by 150 to 200% by eliminating frost buildup on the evaporator.

Automatic Cleaning Systems

The self-stacking freezer provided multiple automatic cleaning systems. They are PZC, PZE and CIP. PZC cleans the product zone that in direct contact with product. PZE cleans product zone and coil. CIP is the full mode. It cleans product zone, coil, enclosure and structures. The systems have multiple cleaning programs for customer
to choose, including lathering, rinsing, disinfectant spraying, and belt drying.

 

Fully welded floor

Modular stainless steel fully welded floor, leak proof.
Sloped floor, fast drainage through four drains at the corners. Easy Access.

.

 

Insulated enclosure
Continuous PIR panel fabrication line from German Hennecke.

50mm to 250mm thick.

Limited combustibility. Fully welded stainless steel enclosure available as option.

Intelligent Control System
PLC touch screen, friendly interface, easy operation. Real-time display of equipment running status, the temperature of each area,
and fault alarm. Preset freezing programs tailored for different products. Optional remote troubleshooting module.

 

ICESTA
20 years focus on innovative solution in ice making and cooling technology
Shenzhen Brother Ice System Co., Ltd. ( ICESTA Brand), a well-known ice machine manufacturer and industry leader and pioneer in China.The product covers flake ice /Block ice machine, Tube ice /slurry ice/plate ice/cube ice machines, water
chillers,Plate/spiral/blast freezers, Automatic ice storing & delivery system with integrated container ice system,artificial snow making machine.etc

Experiences & History:
20-Years Team focus on innovative solution in Ice & Cooling technology.
17-Years Professional Manufacturer, Supplier of Excellent Turnkey ice & cooling projects.

Industry status& Reputation:
* TOP 3 of China industrial ice machine Brand with strong capability of R&D
* 20000 sqm. Factory
* ISO 9001 , CE, PED, ASME (U.S ) Certificates etc

Technology & Management capability:
* 80+ patents Certificates
* High Technology enterprise Certificate

Services & Global Net:
* Export to 80+ countries
* Local service in 50+ countries with networks all over the world.
* 1-2 years warranty covers each component.

FAQ
FAQ (Frequently Asked Questions)

1. Questions before quotation
A. Would you make ice from seawater, saltwater or freshwater?
B. Where and when would the machine be installed roughly?The ambient temperature and water inlet temperature?
C. What's the power supply?
D. What is the application of the flake ice produced?
E. Which cooling mode would you prefer to? Water or air ,Evaporative cooling?

2. Installation & commissioning
A. Installed by customers according to the manuals, online instructions and live video conference of ICESTA.
B. Installed by ICESTA engineers.
a. ICESTA would arrange 1~3 engineers based on the projects to the installation sites for the final supervision of all installations and commissioning.
b. Customers need to provide local accommodation and round-trip ticket for our engineers and pay for the commissions. US Dollars
100 per engineer per day.
c. Power, water, installation tools and spare parts need to be ready before ICESTA engineers arrive.

3. Warranty & Technical support
A. 1 year after Bill of Lading date.
B. Any failure occurred within the period due to our responsibility, ICESTA will supply the spare parts for free.
C.ICESTA provide full technical support and training courses after equipment installation and commissioning.
C. Permanent technical support & consultation all life long for the machines.
D. Over 25 engineers for instant after-sale services and more than 15 are available for serving overseas.
365 days X 7 X 24 hours phone / EMAIL assistance

4. Failure Claim procedures
a. Detailed written failure description is required by fax or by mail, indicating the relevant equipment information and detailed description of failure.
b. Relevant pictures are required for failure confirmation.
c. ICESTA engineering and after-sales service team will check and form a diagnosis report.
d. Further trouble-shooting solutions will be offered to customers within 24 hours after receiving the written description and pictures